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Surface Painting Industry

艾尔佳净耀(CleanGlory)系列产品,确保汽车涂装的品质安全

Surface Painting Industry Solution

The control of particulate matter and the uniformity of airflow during automotive painting are crucial aspects of the automotive coating process.

Particulate matter in the air, such as dust, fibers, and other impurities, can lead to coating defects such as particles, cratering, and other imperfections.
Uneven distribution of air velocity can result in issues like overspray, uneven coating, and subsequently, color variations.

Air Guard CleanGlory series of air filters are specifically designed for the painting industry.

During the automotive painting process, sources of particulate matter include particles formed from the paint itself, particles generated by wear and tear of spray equipment, and particles present in the spray environment.
Air Guard provides particulate removal solutions for automotive manufacturing factories worldwide, equipment manufacturers of painting and air-conditioning intake systems, as well as service providers.
We offer a comprehensive range of painting filter products, including coarse pre-filters, medium-efficiency filters, and high-efficiency filters, for various parts of the painting production line. These filters enhance the output of high-purity air, reduce the defect rate in spray painting, and minimize the damage to paint caused by dust and fibers in the air.
The overhead cotton filters designed and developed by Air Guard can capture particles larger than 5μm with a capture efficiency of 99%, and particles larger than 10μm with a capture efficiency of 100%, without causing secondary contamination from falling dust. The gas output forms a laminar flow evenly, reducing paint waste and the number of repeated spray applications.

Strengthen monitoring and management of particulate matter, airflow volume, and resistance.

Air Guard has established a comprehensive monitoring system for particulate matter, airflow volume, and resistance.
It monitors and records data in real-time.
It promptly analyzes and adjusts equipment parameters while issuing alarm signals in a timely manner to prompt necessary measures such as filter element replacement.
This ensures that the particulate matter concentration and output air velocity are consistently maintained within specified ranges.

Air Guard’s Practical Application Solutions and Advantages:

One automobile manufacturer has adopted advanced Air Guard air filters, which have a 100% capture efficiency for dust particles larger than 10 micrometers. The particles collected during use are permanently retained, solving the quality issues related to the appearance of products after painting. Air Guard products feature a large dust holding capacity and a long service life, reducing the number of production line shutdowns for maintenance and product replacement cycles by one-third. The products are robust, reducing production failures, and are stable, efficient, and energy-saving, protecting the health of workers. Additionally, the accompanying monitoring system successfully achieves precise early warning functionality for excessive particle concentration, effectively preventing quality risks.

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